Case Study

iMEL – Integrated MES Solution for Manufacturing

Deploying MES to Support Production of Philip Morris International Reduced Risk Products

Executive Summary

SNC and Andea have worked together to create a “Manufacturing Planning and Execution Platform” solution using DELMIA Apriso, which will enable SNC to design, fabricate, retrofit, and maintain its broad range of products.

This is the first step of many, with the plan to use several of Dassault Systèmes applications, including ORTEMS Scheduling, Digital Manufacturing, and Enovia PLM.

PMI is developing different platforms of RRPs, and several products have already been commercialized in 20+ markets worldwide.
In order to meet future demand, PMI is extending the production capacity in 2 plants near Bologna, Italy and enabling RRPs manufacturing in other factories.

PMI’s Research & Development facility in Neuchatel. Switzerland

Philip Morris Products SA

Andea has proven to be a highly competent and reliable partner in delivering our iMEL solution using the Apriso FlexNet platform. Their deep MES knowledge combined with industry experience has benefited our project greatly. 

Mario Harz, IS Project Manager at Philip Morris Products SA

Challenges

1.

To ensure its manufacturing quality standards, PMI decided to deploy an integrated solution to support the production of RRPs. This integrated solution includes ERP, MES, Automation, Logistic and other third party systems and covers the end- to-end manufacturing processes.

2.

PMI named this solution iMEL – integrated Manufacturing Execution Layer – and it is based on the Apriso FlexNet platform.

3.

The aggressive timelines to extend the production capacity and the complexity of system integration were the key challenges that PMI had to address.

4.

PMI needed an experienced Apriso FlexNet MES services provider that would help them in delivering the desired integrated solution and meeting the challenging deadlines.

How Andea helped?

PMI chose Andea Solutions as their strategic partner for the implementation of iMEL solution. Andea’s area of responsibility includes:

Supporting the phase of user requirements gathering
1
Delivering functional and technical designs
2
Customizing the Apriso FlexNet platform
3
Collaborating with plant equipment vendors to design machine integration layer
4
Performing formal Functional Tests and User Acceptance Tests
5
Providing maintenance of the iMEL system and implementing enhancements to the solution
6

Results and Future Plans

Today, iMEL is implemented and operational in 2 plants in Italy, and there are plans to deploy the solution in additional manufacturing facilities to sustain the market’s demand. The solution will also be enhanced to gain efficiency and productivity. Andea will continue to be a strategic partner for PMI in this journey.

What manufacturing challenges are you facing?