Integrated Assembly Solutions

Assembly Hub was designed to help manufacturers solve challenges of complex assembly processes. This suite of preconfigured features brings together process planning, production execution, and full genealogy tracking in one integrated toolset. Instead of relying on manual workarounds or fragmented systems, Assembly Hub simplifies complexity and gives teams the tools they need to deliver products faster, with higher quality, and with full compliance.

Assembly Hub Screens

What makes Assembly Hub different

Assembly Hub ensures digital traceability across the entire product lifecycle. This cutting-edge accelerator:

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Bridges engineering and production by integrating BOMs, process plans, and orders.

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Guides operators in real time with step-by-step digital instructions and quality checkpoints.

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Helps engineers through redlining, streamlined updates, and change management.

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Gives supervisors full control over execution, rollback, and production oversight.

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Ensures end-to-end traceability from raw materials to the finished product.

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Optimizes serial production with the ability to group and process multiple units together.

Business outcomes and value Assembly Hub delivers

The ultimate goal of Assembly Hub is to deliver measurable results that directly support your business objectives. By accelerating assembly operations and embedding digital traceability, the solution helps gain a competitive advantage in industries where quality, compliance, and speed are critical for success.

With Assembly Hub in place, manufacturers can:

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Build complete product genealogy and traceability to be ready for audits at any time.

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Reduce costly planning errors and operator mistakes by standardizing processes.

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Adopt engineering changes faster, without disrupting ongoing production.

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Improve operator efficiency through intuitive, digital guidance.

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Strengthen compliance with built-in verification and quality checkpoints.

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Increase visibility and control for supervisors, planners, and quality teams.

Areas where Assembly Hub helps

Assembly Hub provides comprehensive functionality covering the entire assembly lifecycle. Instead of managing processes through siloed and disconnected tools, you gain a single framework that unifies planning, execution, supervision, and compliance.

Key areas include:

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Process Planning

Manage structured process plans, operations, milestones, and revisions.

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Production order management

Download, merge, release, and update orders with precision.

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Execution on the shop floor

Guide operators with a dedicated console, step execution support, data collection, and genealogy recording.

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Supervision and oversight

Enable supervisors to monitor progress, manage holds, add comments, and roll back operations when required.

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Redlining and updates

Apply engineering and design changes directly into the process without halting production.

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Nonconformance reporting

Capture NCRs, manage discrepancy workflows, and integrate quality checks.

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Preproduction material management

Handle receiving, disputes, and quality control inspections seamlessly.

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Seamless integrations

Ensure smooth data flow between ERP, MES, tools management, and source tagging systems.

Who benefits from using Assembly Hub

Every role in manufacturing gains value from Assembly Hub. By tailoring functionality to the needs of engineers, operators, supervisors, and quality teams, the solution ensures alignment across the entire shop floor and beyond.

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Engineers

Simplify planning with structured tools, apply redlines efficiently, and manage updates without disrupting execution.

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Operators

Follow clear, step-by-step digital instructions that reduce errors, eliminate paper, and ensure tasks are completed right the first time.

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Supervisors

Gain real-time visibility, control execution, roll back errors, and maintain oversight of production orders.

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Quality teams

Verify work, manage inspections, add role-specific buy-offs, and ensure compliance is embedded into daily operations.

How business stakeholders benefit

Beyond manufacturing improvements, Assembly Hub delivers clear business-level advantages that justify its role as a strategic investment. For executives and decision-makers, the solution reduces project risk while unlocking long-term value.

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Faster time-to-value

Preconfigured toolset shortens MES deployment timelines compared to custom projects.

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Lower risk

Proven framework ensures compliance and reduces costly rework or audit failures.

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Operational efficiency

Standardized workflows shorten cycle times and improve first-time-right rates.

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Scalability and flexibility

Adapts to frequent engineering changes without halting production.

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Data-driven improvement

Captures information to drive continuous process optimization.

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Regulatory compliance

Provides built-in audit readiness and adherence to industry standards.

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Employee productivity and satisfaction

Reduces frustration, speeds up onboarding, and empowers teams with intuitive tools.

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Customer confidence

Demonstrates reliable delivery performance and strong quality control.

How operations are changing with vs. without Assembly Hub

Many manufacturers still rely on manual processes or siloed systems that slow down production and put compliance at risk. Assembly Hub transforms this approach by providing clarity, control, and traceability across the entire assembly process.

Process planning

Without solution

Without

Engineers rework plans manually and struggle to keep up with changes.

With solution

With

Redlining and updates streamline changes. Plans adapt quickly with minimal disruption.

Operator guidance

Without solution

Without

Paper-based instructions or scattered files increase errors and confusion.

With solution

With

Clear digital step-by-step guidance ensures accuracy and speeds up execution.

Traceability

Without solution

Without

Genealogy is fragmented and answering audit queries is slow and incomplete.

With solution

With

Full genealogy captured automatically and searchable down to materials and serials.

Supervision and control

Without solution

Without

Supervisors have limited visibility and cannot correct mistakes effectively.

With solution

With

Real-time monitoring, rollback, and oversight ensure control at every step.

Nonconformance handling

Without solution

Without

NCR processes are manual, slow, and poorly connected to production.

With solution

With

NCRs are logged, tracked, and integrated directly into workflows.

Integration

Without solution

Without

ERP, MES, and tools systems operate in silos, leading to delays and errors.

With solution

With

Seamless integrations ensure consistent, accurate, and timely data flow.

Why Andea?

Andea is a trusted technology partner for global manufacturers, combining industry knowledge with cutting-edge solutions. Our team has deployed MES accelerators in complex and serial production environments for leading companies such as Bombardier, Doosan/Bobcat, Hexcel, Kubota, and SNC.

With hundreds of years of combined experience in implementing DELMIA solutions across four continents, Andea brings unmatched expertise to every project. By choosing Assembly Hub, you gain a preconfigured accelerator that reduces time-to-value, minimizes risk, and ensures your manufacturing operations run at peak efficiency.

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